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Optimization of process pipeline parameters by techno-economic parameters

https://doi.org/10.20914/2310-1202-2020-1-34-46

Abstract

In the food and chemical industry, the design of new process pipelines and modernization of existing pipeline systems for transportation of raw materials, semi-finished products and finished products is a complex organizational and technical task, one of the stages of which is to carry out the necessary hydraulic calculations. It is common practice in domestic and foreign practices to hydraulically calculate pipeline lines based on the flow intricacy equation and the Bernoulli equation for a real viscous liquid, which takes into account pressure losses on friction and on overcoming local pipeline resistances. With this approach, hydraulic calculation is a multivariate task, as there are infinite combinations of pipeline diameter - differential pressure parameters, unequal from both economic and technical positions. Based on the analysis of literary sources, the work shows the expediency of carrying out hydraulic calculation of pipeline lines according to techno-economic indicators. Total annual costs for creation and operation of the process pipeline, which are a linear superposition of capital and operating costs, are proposed as a criterion for technical and economic optimization of process pipelines. The work proposes design ratios for determining the optimum diameter of the process pipeline based on the condition of minimization of the total annual costs for its creation and operation taking into account the current prices and tariffs for the pipeline and electric power, routing of the pipeline, conditions of its operation, as well as properties of the transported medium. On the example of hydraulic plant for pumping of molasses, computational experiments were carried out to assess the influence of pipeline diameter and mass flow rate of transported medium on technical and economic indices of process pipeline and its optimal parameters were determined. In order to estimate the efficiency of optimization measures, the criterion is proposed, which allows to compare the total annual costs for creation and operation of process pipelines with optimal and different parameters.

About the Authors

A. A. Khvostov
Military Educational and Scientific Center of the Air Force «N.E. Zhukovsky and Y.A. Gagarin Air Force Academy» (Voronezh)
Russian Federation
Dr. Sci. (Engin.), professor, 206 department of mathematics, Staryh Bolshevikov street, 54 A Voronezh, 394064, Russia


M. G. Magomedov
Voronezh State University of Engineering Technologie
Dr. Sci. (Engin.), associate professor, bakery technology, confectionery, pasta and grain processing industries department, Revolution Av., 19 Voronezh, 394036, Russia


A. A. Zhuravlev
Military Educational and Scientific Center of the Air Force «N.E. Zhukovsky and Y.A. Gagarin Air Force Academy» (Voronezh)
Cand. Sci. (Engin.), associate professor, 206 department of mathematics, Staryh Bolshevikov street, 54 A Voronezh, 394064, Russia


E. A. Shipilova
Military Educational and Scientific Center of the Air Force «N.E. Zhukovsky and Y.A. Gagarin Air Force Academy» (Voronezh)
Cand. Sci. (Engin.), associate professor, 206 department of mathematics, Staryh Bolshevikov street, 54 A Voronezh, 394064, Russia


O. A. Semenikhin
Voronezh State Technical University
Cand. Sci. (Engin.), associate professor, department of applied mathematics and mechanics, , Moscow Av., 14 Voronezh, 394026, Russia


A. A. Nikitchenko
Military Educational and Scientific Center of the Air Force «N.E. Zhukovsky and Y.A. Gagarin Air Force Academy» (Voronezh)
Cand. Sci. (Engin.), associate professor, department of pioneering and design of airfields, Staryh Bolshevikov street, 54 A Voronezh, 394064, Russia


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Review

For citations:


Khvostov A.A., Magomedov M.G., Zhuravlev A.A., Shipilova E.A., Semenikhin O.A., Nikitchenko A.A. Optimization of process pipeline parameters by techno-economic parameters. Proceedings of the Voronezh State University of Engineering Technologies. 2020;82(1):34-46. (In Russ.) https://doi.org/10.20914/2310-1202-2020-1-34-46

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ISSN 2226-910X (Print)
ISSN 2310-1202 (Online)