Increasing the efficiency of the partial oil removal column
https://doi.org/10.20914/2310-1202-2021-1-284-289
Abstract
The operation of the primary oil refining unit is considered. An analysis of the operation of the operating column K-1 showed that there are noticeable fluctuations in the operating mode of the apparatus in the summer and cold season, as a result, a change in the temperature of the column top and a deterioration in the clarity of fraction rectification were observed. To study the methods of adjusting the parameters of the K-1 topping column, a computational experiment was carried out using the UniSim Design modeling system, in which the models of the apparatus and the installation model as a whole were formed. The Peng-Robinson method was used as a mathematical package for calculating the thermodynamic properties of the mixture components. Comparison of the calculated performance of the two options for the equipment of the column K-1. According to the first version, the operation of the K-1 column was simulated, in which the raw material enters the 19 tray, the hot stream is fed to the bottom of the column to the 24 tray, oil reflux to the 5 tray, acute irrigation and a partial condenser are used. Unstable technological regimes of the column top were observed in this variant in industrial conditions. To assess the fundamental possibility of changing the hardware design of the K-1 column, another option was chosen, in which there is no acute irrigation and oil irrigation, at the same time, upper circulating irrigation was introduced from the 5th to the 1st tray with cooling the flow and the technological scheme of forming and feeding the hot jet was preserved. Comparison of the fractional compositions of the topped oil showed that for the considered options, there are practically similar calculated estimates, while the use of upper circulating irrigation allows not only to unload the upper part of the distillation column from the heat load, but also to use a significant heat flow of the cooler of the upper circulating irrigation for preheating oil , which will also reduce the consumption of liquid fuel for furnaces.
About the Authors
N. I. ZotovRussian Federation
master student, chemistry and chemical technology department, st. Mironova, 5, Novokuibyshevsk, 446200, Russia
S. V. Popov
Cand. Sci. (Engin.), associate professor, chemistry and chemical technology department, st. Mironova, 5, Novokuibyshevsk, 446200, Russia
O. V. Khabibrakhmanov
Cand. Sci. (Chem.), associate professor, chemistry and chemical technology department, st. Mironova, 5, Novokuibyshevsk, 446200, Russia
References
1. Volosov I.V., Ledenev S.M. Analysis of the operation of the primary oil refining unit. International Journal of Applied and Fundamental Research. 2017. no. 6-2. pp. 217-218. (in Russian).
2. Glagoleva O.F., Kapustin V.M. Increasing the efficiency of oil preparation and processing (review). Neftekhimiya. 2020. vol. 60. no. 6. pp. 745-754. doi: 10.31857/S002824212006009X (in Russian).
3. Dolgopolova V.L., Krivosheev V.P., Anufriev A.V. Modeling of a primary oil distillation unit in the energy saving mode. Young scientist. 2016. no. 24. pp. 59–68. (in Russian).
4. Glagoleva O.F., Kapustin V.M. Physicochemical aspects of the technology of primary oil refining (review). Neftekhimiya. 2018. vol. 58. no. 1. pp. 3-10. doi: 10.7868/S002824211801001X (in Russian).
5. Erenkov O.Yu., Bogachev A.P., Grechikhina N.A. On the issue of increasing the efficiency of the process of primary oil refining. New materials and technologies in mechanical engineering. 2013. no. 17. pp. 116-118. (in Russian).
6. Churakova S.K., Nesterov I.D., Bogatykh K.F. Methods of reducing energy consumption at the stage of partial topping of oil. Chemistry and technology of fuels and oils. 2013. no. 1. pp. 6-9. (in Russian).
7. Sayapina E.S., Sarilov M.Yu. Tasks of topping columns in oil refining. Scientific and technical work of graduate students and students. 2017. pp. 969-971. (in Russian).
8. Babkin V.A., Buryukin F.A., Kiseleva A.S., Grigoriev A.V. and others. Increasing energy efficiency in the process of atmospheric distillation of oil. Bulletin of the Tomsk Polytechnic University. Engineering of georesources. 2014. vol. 325. no. 3. (in Russian).
9. Vlasov S.S., Shumikhin A.G. Modeling the process of oil topping when predicting the quality indicators of gasoline. Bulletin of the Saratov State Technical University. 2012. vol. 1. no. 1. (in Russian).
10. Savchenkov A.L., Mozyrev A.G., Maslov A.A. Influence of the degree of extraction of the key fraction on the indicators of the rectification process during topping of oil. Fundamental research. 2018. no. 2. pp. 34-38. (in Russian).
11. Mamudu O.A., Igwe G.J., Okonkwo E., Okocha S.I. et al. Modular Crude Oil Topping Refinery: The Total Utilization of All Distilled Cuts. Ewemen Journal of Petrochemical Research & Innovation. 2016. vol. 1. no. 2.
12. Speight J.G. Heavy and extra-heavy oil upgrading technologies. Gulf Professional Publishing, 2013.
13. Bridge G., Le Billon P. Oil. John Wiley & Sons, 2017.
14. Ulyev L.M., Kapustenko P.O., Melnykovskaya L.A., Nechyporenko D.D. The Precise Definition of the Payload Tube Furnaces for Units of Primary Oil Refining. 2013.
15. Jing L., El-Houjeiri H.M., Monfort J.C., Brandt A.R. et al. Carbon intensity of global crude oil refining and mitigation potential. Nature Climate Change. 2020. vol. 10. no. 6. pp. 526-532. doi: 10.1038/s41558-020-0775-3
16. Pinheiro Pires A.P., Arauzo J., Fonts I., Domine M.E. et al. Challenges and opportunities for bio-oil refining: A review. Energy & Fuels. 2019. vol. 33. no. 6. pp. 4683-4720. doi: 10.1021/acs.energyfuels.9b00039
17. Gulyamov S.M., Khojieva N.J., Isakova S. Oxergy analysis of the installation of primary oil refining. Chemical Technology, Control and Management. 2020. vol. 2020. no. 5. pp. 116-123. doi: 10.34920/2020.5-6.116-122
18. Primo A., Garcia H. Zeolites as catalysts in oil refining. Chemical Society Reviews. 2014. vol. 43. no. 22. pp. 7548-7561.
19. Ferella F., Innocenzi V., Maggiore F. Oil refining spent catalysts: A review of possible recycling technologies. Resources, Conservation and Recycling. 2016. vol. 108. pp. 10-20. doi: 10.1016/j.resconrec.2016.01.010
20. Chuzlov V., Nazarova G., Ivanchina E., Ivashkina E. et al. Increasing the economic efficiency of gasoline production: Reducing the quality giveaway and simulation of catalytic cracking and compounding. Fuel Processing Technology. 2019. vol. 196. pp. 106139. doi: 10.1016/j.fuproc.2019.106139
Review
For citations:
Zotov N.I., Popov S.V., Khabibrakhmanov O.V. Increasing the efficiency of the partial oil removal column. Proceedings of the Voronezh State University of Engineering Technologies. 2021;83(1):284-289. (In Russ.) https://doi.org/10.20914/2310-1202-2021-1-284-289