Organization of the production process of sour cream and sour cream product using modernized equipment
https://doi.org/10.20914/2310-1202-2022-3-82-88
Abstract
According to the latest data of the Ministry of Agriculture of Russia, as of December 2021, the daily volume of milk sales by agricultural organizations is 2.6% more than in the same period last year, which contributes to an increase in the production of dairy products. An analysis of the dairy market data showed that the volume of sour cream produced is growing every year, but its production remains lower than consumption. The solution to this problem may be the additional production of sour cream products. Non-dairy components in the composition of the latter contribute to improving the quality and giving the product a functional orientation. The equipment of the StimInoxGroup company is selected in accordance with the technological process for the production of sour cream and sour cream product based on the total amount of raw milk. The process is carried out as follows. Milk is fed to a modular station for receiving and accounting for milk, cooled and sent to tanks with thermal insulation for subsequent storage. From the tank, milk is fed to a separator, which, together with a homogenizer, is connected to a modular pasteurization and cooling unit. After the separator-normalizer, the normalized cream is sent to a container with a cooling jacket and thermal insulation, where it is stored until pasteurization. Also, milk normalized by the mass fraction of fat comes out of the separator, which is then sent for further processing. After pasteurization, the cream is sent to VDP containers for further fermentation and maturation. To improve the quality of the clot, the standard configuration of the VDP tanks was modernized: PTFE scrapers were installed on the frame mixer to increase the mixing area; reduced stirrer speed to prevent clot damage; increased power of the motor-reducer; the heating and cooling coil is installed not only on the sides, but also on the bottom of the tank, for faster heating and cooling of the product. These changes make it possible to obtain a product with improved organoleptic properties and speed up some technological processes.
About the Authors
I. I. PerederiyRussian Federation
, , Moskovsky prospect, 11/17, Voronezh, 394026, Russia
O. I. Dolmatova
Cand. Sci. (Engin.), associate professor, animal origin products technology department, Revolution Av., 19 Voronezh, 394036, Russia
References
1. Tochieva L. Russian market of fermented milk products: cottage cheese, sour cream, yogurt. Russian food market. 2021. no. 2. (in Russian).
2. Sukhoverkova E.B. Stabilization systems for sour cream products. Technology and features of production. Dairy industry. 2020. no. 8. pp. 43–44. (in Russian).
3. Dolmatova O.I., Mashkova M.I. Sour cream product of functional orientation. Proceedings of VSUET. 2021. vol. 83. no. 2. pp. 175–179. doi:10.20914/2310-1202-2021-2-175-179 (in Russian).
4. Dolmatova O.I., Lemesheva V.S., Zadneprovskaya L.A. Milk-containing product with a milk fat substitute, produced using sour cream technology with an extended shelf life. Proceedings of VSUET. 2020. vol. 82. no. 1. pp. 110–116. doi:10.20914/2310-1202-2020-1-110-116 (in Russian).
5. Tsibizova M.E., Magdanova Yu.A., Vyshlova E.A. Development of technology of sour cream product. Technology and commodity science of innovative food products. 2018. no. 4 (51). pp. 26–31. (in Russian).
6. Zavertalenko G.Yu., Stepanova L.I. Sour cream product with ZMZH: the formula for your success. Milk processing. 2017. no. 3 (209). pp. 36–37. (in Russian).
7. Chernjpolskaya N., Gavrilova N., Rebezov M., Dolmatova I. et al. Biotechnology of specialized product for sports nutrition. International Journal of Engineering and Advanced Technology. 2019. vol. 8. no. 4. pp. 40–45.
8. Gavrilova N., Chernjpolskaya N., Rebezov M., Moisejkina D. et al. Advanced biotechnology of specialized fermented milk product. International Journal of Recent Technology and Engineering. 2019. vol. 8. no. 2. pp. 2718–2722.
9. Danylenko S.G., Bodnarchuk O.V., Ryzhkova T.M., Diukareva G.I. et al. The effects of thickeners upon the viscous properties of sour cream with a low fat content. Acta Scientiarum Polonorum Technologia Alimentaria. 2020. vol. 19. no. 3. pp. 359-368. doi: 10.17306/J.AFS.2020.0836
10. Hassan M.N.A., Mehriz A.M., Salem A., Abozied H. Formulation and characterization aspects of light sour cream. Journal of Food and Dairy Sciences. 2017. vol. 8. no. 6. pp. 257-262.
11. Honcharov D., Tkachenko N., Nikolaieva V. Development of fermentation parameters of milk-fat mixtures in the production of sour cream product with phytosterols. Technology Audit and Production Reserves. 2021. vol. 4. no. 3. pp. 60. doi:10.15587/2706-5448.2021.237443
12. Khropach A.I. Comparative analysis of technological equipment for the production of sour cream. Proceedings of the IX International Youth Scientific Conference "Youth and the XXI century - 2019". Kursk, ZAO Universitetskaya kniga, 2019. pp. 263–265. (in Russian).
13. Filippov V.V. Efficient use of technological equipment is the way to produce competitive products. 2019. (in Russian).
14. Arsen'eva T.P., Brusentsev A.A., Yakovchenko N.V. Technological equipment of biotechnological productions. 2019. (in Russian).
15. Gerber Yu.B., Gavrilov A.V. Substantiation of the parameters of mechanical processing of milk in the production of fermented milk products. Technique and technology of food production. 2019. vol. 49. no. 3. (in Russian).
16. Sirotkin P.A., Semkiv L.P. Evaluation of the modernization of the milk processing shop in the conditions of the SPK "Levochsky". Days of Science and Innovations of NovSU. 2021. pp. 189–193. (in Russian).
17. Shakhov S.V., Sysoev D.A. Homogenizer head as an object of technical modernization in the dairy industry. Science and innovations - modern concepts. Moscow, 2021. pp. 75–80. (in Russian).
18. Shevchuk V.B. et al. Improving the efficiency of designing mechanical mixing devices for capacitive apparatuses. Dairy Bulletin. 2020. no. 2 (38). (in Russian).
19. Zakharova L.M. Ready-made solutions for optimizing production for the processing of dairy raw materials in the Siberian region. Innovations in the food industry: education, science, production. 2020. pp. 67–73. (in Russian).
20. Lazareva N.B., Gorbachev K.A. Equipment monitoring systems. E-Scio. 2020. no. 2. pp. 89–93. (in Russian).
21.
Review
For citations:
Perederiy I.I., Dolmatova O.I. Organization of the production process of sour cream and sour cream product using modernized equipment. Proceedings of the Voronezh State University of Engineering Technologies. 2022;84(3):82-88. (In Russ.) https://doi.org/10.20914/2310-1202-2022-3-82-88