Hardening of the plasma spraying coating dispersed additional phase of titanium carbide
https://doi.org/10.20914/2310-1202-2022-3-191-197
Abstract
Today in Russia, one of the most important stages in the development of additive gas-thermal technologies is the optimal choice of materials. In particular, in the field of gas-thermal methods for applying composite coatings on the surface of machine parts, plasma spraying technology is advanced and promising from the point of view of economic benefits and import substitution. In this paper, the issue of obtaining a composite coating with an additional dispersed phase (titanium carbide) is considered. The results of theoretical and practical studies on the peculiarities of hardening of the composite coating under study are presented. Calculations of shear stress according to the theories of Fischer-Hart-Pry and Orovan are presented. According to the current GOST, the shear strength of the coating under study is determined. As a result of the work, the structure of the composite coating from the sprayed material 76.5% PR-NX17CP4+23.5% TiC was investigated, namely: the structure of the sprayed composite coating in optical and scanning electron microscopy is presented. The transverse section of the composite coating is also analyzed, and conclusions are drawn on the nature of its formation. Defects of the applied layer of composite coating in the form of cracks, local delaminations, large pores were not detected. The microplate is characterized by high density, uniformity of structure, low porosity, absence of cracks and high adhesion strength of the coating to the substrate. Recommendations have been made on the possible use of plasma spraying material (76.5% PR-NH17CR4+23.5% TiC), in particular when restoring worn surfaces of aircraft landing gear racks and steering gear drives of military and civil aviation. These recommendations are justified due to the high shear strength values of the composite coating under study.
About the Authors
G. I. TrifonovCand. Sci. (Engin.), senior researcher, research center, 54A Starye Bolshevikov str. Voronezh, 394064, Russia
N. A. Penkov
Dr. Sci. (Engin.), research center, 54A Starye Bolshevikov str. Voronezh, 394064, Russia
A. A. Derkanosova
Dr. Sci. (Engin.), professor, service and restaurant business department, Revolution Av., 19 Voronezh, 394036, Russia
M. N. Krasnova
Cand. Sci. (Engin.), associate professor, automated equipment of machine-building production department, Moskovsky Ave., 14, Voronezh, 394000, Russia
References
1. Ivanov V.V., Balakay V.I., Shcherbakov I.N., Arzumanova A.V. Obtaining and properties of a composite coating based on nickel. Successes of modern natural sciences. 2015. no. 1–8. pp. 1335–1338. Available at: https://natural-sciences.ru/ru/article/view? id=35395 (in Russian).
2. Kudinov V.V. Spray coating. Theory, technology and equipment. Moscow, Mashinostroenie, 1993. 488 p. (in Russian).
3. Barvinok V.A. Stress state control and properties of plasma coatings. Moscow, Mashinostroenie, 1990. 384 p. (in Russian).
4. Hasui A. Spraying technique; per. from Japanese. Moscow, Mashinostroenie, 1975. 288 p. (in Russian).
5. Zhachkin S.Yu. Restoration of machine parts with composite chrome coating. Voronezh, Voronezh State Technical University, 2009. 171 p. (in Russian).
6. Sosnin N.A., Ermakov S.A., Topolyansky P.A. Plasma technologies. Guide for engineers. St. Petersburg, Publishing House of Poli-tekhn. un-ta, 2013. 406 p. (in Russian).
7. Li R. I. Conditions for forming a uniform polymeric coating on the external surface of a rotating cylinder. Polymer Science Series D. 2016. vol. 9. no. 1. pp. 27-30.
8. Zhachkin S.Yu., Penkov N.A., Krasnova M.A. Determination of the elastic modulus of the composite dispersion-strengthened galvanic coatings. Engineering studies. 2018. vol. 10. no. 3(2). pp. 729–737.
9. Sharifullin S.N., Zhachkin S.Yu., Trifonov G.I. Modeling of the influence of non-stationary waves in three-component medium in the formation of a plasma jet. Journal of Physics: Conf. Series. 2019. vol. 1328. pp. 012098. doi: 10.1088/1742–6596/1328/1/012098
10. Loginov P.K., Retyunsky O.Yu. Methods and technological processes for the restoration of worn parts. Tomsk, Publishing House of Tomsk Polytechnic University, 2010. 217 p. (in Russian).
11. Kravchenko I.N., Puzryakov A.F., Korneev V.M. Technological processes in the technical service of machines and equipment. Moscow, INFRA M, 2017. 346 p. (in Russian).
12. Lovshenko F.G., Lovshenko G.F., Fedosenko A.S. Formation of the phase composition, structure and properties of mechanically alloyed composite powders based on the "iron-aluminum" system and coatings from them. Bulletin of the Belarusian-Russian University. 2012. no. 1. pp. 36-50. (in Russian).
13. Radchenko M.V., Shevtsov Yu.O., Radchenko V.G., Uvarova S.G. Development of technological recommendations for the creation of protective coatings on the pipes of boilers with "fluidized bed" gas-powder surfacing. Polzunovskiy Bulletin. 2009. no. 4. pp. 200–206. (in Russian).
14. Cai B., Tan Y.-f., He L., et al. Tribological properties of TiC particles reinforced Ni-based alloy composite coatings. Transactions of Non-ferrous Metals Society of China. 2013. vol. 13. pp. 1681–1688.
15. Kiparisov S.S., Levinsky Yu.V., Petrov A.P. Titanium carbide: obtaining, properties, application. Production edition Moscow, Metallurgiya, 1987. 216 p. (in Russian).
16. Panteleenko F.I. Self-fluxing diffusion-alloyed iron-based powders and protective coatings from them. Moscow, UE "Technoprint", 2001. 300 p. (in Russian).
17. Annin B.D., Karpov E.V. Mechanics of composites. Novosibirsk, RIC NSU, 2021. 85 p. (in Russian).
18. Zhachkin S.Yu., Trifonov G.I., Egorova G.N., Belykh A.I. Investigation of quality criteria for two-phase composite coatings based on iron, formed by plasma spraying. Proceedings of VSUET. 2021. vol. 83. no. 4. pp. 261–268. doi: 10.20914/2310–1202–2021–4–261–268. (in Russian).
19. New materials. The team of authors. Under the scientific editorship of Yu.S. Karabasova. Moscow, "MISIS", 2002. 736 p. (in Russian).
20. Tabakov V.P. Formation of wear-resistant ion-plasma coatings of cutting tools. Moscow, Mashinostroenie, 2008. 311 p. (in Russian).
Review
For citations:
Trifonov G.I., Penkov N.A., Derkanosova A.A., Krasnova M.N. Hardening of the plasma spraying coating dispersed additional phase of titanium carbide. Proceedings of the Voronezh State University of Engineering Technologies. 2022;84(3):191-197. (In Russ.) https://doi.org/10.20914/2310-1202-2022-3-191-197