Preview

Proceedings of the Voronezh State University of Engineering Technologies

Advanced search

Optimization of the propylene content in the propane-propylene fraction fed to benzene alkylation in order to obtain isopropylbenzene

https://doi.org/10.20914/2310-1202-2022-4-157-164

Abstract

One of the critical units for isopropylbenzene production plants is the unit for preparation of reactant fractions, in particular, the used propane-propylene fraction. In accordance with the Specifications TU 0272-024-00151638-99, the content of propylene in this fraction must be at least 65% wt. Such a sufficiently low content of propylene to carry out the reaction of benzene alkylation leads to inefficient use of the reaction volume of the alkylation reactor. The operation of the unit for the concentration of propylene from the propane-propylene fraction of the industrial production of isopropylbenzene by alkylation of benzene with propylene is considered. The study is carried out using the Honeywell UniSim Design modeling system. The flow of the process in one distillation column and when using two columns is simulated. A computational experiment has shown that in order to obtain propylene (calculated propylene content 99.1% wt.) and propane (estimated propane content 90% wt. propylene - 4.47% wt.) fractions that meet the parameters of current regulatory documents, it is possible to use one distillation column with technological modes: Тlow=31.4 ℃, Тup=21.17 ℃, apparatus pressure 1050kPa, reflux ratio R=13.43. When using two columns, the first one qualitatively "forms" the propylene fraction (calculated content of propylene 99.1% wt., propane 0.8% wt.), and the second column - the propane fraction with the practical absence of propylene in it (propane content 94.42% wt., propylene - 0.03% wt.). The developed models of technological schemes for the concentration of propylene from the propane-propylene fraction can be used to evaluate the operating and design parameters of columns and analyze the achieved process indicators. Calculations show that at the industrial site, the probable cause of the high propane content in the resulting propylene fraction is about 7% wt. is the maintenance of non-optimal technological regimes. Values of expedient operating parameters are given.

About the Authors

S. V. Loshmanov
Samara State Technical University, branch in Novokuibyshevsk

master student, chemistry and chemical technology department, st. Mironova, 5, Novokuibyshevsk, 446200, Russia



S. V. Popov
Samara State Technical University, branch in Novokuibyshevsk

Cand. Sci. (Engin.), associate professor, chemistry and chemical technology department, st. Mironova, 5, Novokuibyshevsk, 446200, Russia



O. V. Khabibrakhmanov
Samara State Technical University, branch in Novokuibyshevsk

Cand. Sci. (Chem.), associate professor, chemistry and chemical technology department, st. Mironova, 5, Novokuibyshevsk, 446200, Russia



References

1. Dirin A.M., Saljoughi E., Mousavi S.M., Kiani S. Pervaporation separation of isopropylbenzene from water using four different polymeric membranes: Membrane preparation, modification, characterization, and performance evaluation. Journal of the Taiwan Institute of Chemical Engineers. 2020. vol. 114. pp. 67-80. doi: 10.1016/j.jtice.2020.09.023

2. Phenol market in Russia. Current situation and forecast 2022–2026 ACG, 2021. 115 p. (in Russian).

3. Gaile A.A., Somov V.E., Varshavsky O.M. aromatic hydrocarbons. Isolation, application, market. Moscow, Himizdat, 2000. 464 p. (in Russian).

4. Zheng J., Yi Y., Wang W., Guo K. et al. Synthesis of bi-phases composite zeolites MFZ and its hierarchical effects in isopropylbenzene catalytic cracking. Microporous and mesoporous materials. 2013. vol. 171. pp. 44-52. doi: 10.1016/j.micromeso.2012.12.041

5. Chernov V.A., Shtatnov D.V., Frolov V.V., Kurevin V.A., Parullin A.G. Method for obtaining isopropylbenzene. Patent RF, no. 2477717, 2013.

6. Nesterova T.N., Vostrikov S.V., Mazurin O.A. Method for obtaining isopropylbenzene. Patent RF, no. 2639706, 2017.

7. Echevsky G.V., Kodenev E.G. A method for preparing a catalyst and a method for producing isopropylbenzene using this catalyst. Patent RF, no. 115779, 2020.

8. Romannikov V.N. Catalyst for alkylation of benzene with propylene and method of its preparation. Patent RF, no. 2097129, 1997.

9. Tarasova D.V., Soderzhinova M.M., Yakovleva T.N., Bakshi Yu.M., Gelperin E.I., Smirnov V.V., Sudakova N.R., Loktev A.S. Cumene synthesis catalyst. Patent RF, no. 2096086, 1997.

10. Echevsky G.V., Kodenev E.G. A method for preparing a catalyst and a method for producing isopropylbenzene using this catalyst. Patent RF, no. 2737897, 2020.

11. Lakshmanan V.M., Kallingal A., Sreekumar S. Robust control of isopropyl benzene production process using H∞ loop shaping control scheme. Journal of Control and Decision. 2022. pp. 1-11. doi: 10.1080/23307706.2022.2146009

12. Zhu W., Li E., Huang F. Highly selective separation of isopropylbenzene and α-methylstyrene by nonporous adaptive crystals of perbromoethylated pillararene via vapor-and liquid-phase adsorptions. ACS Applied Materials & Interfaces. 2021. vol. 13. no. 6. pp. 7370-7376. doi: 10.1021/acsami.0c23059

13. Pavlov O.S., Pavlov D.S., Pavlov S.Yu. Method for the separation of propene and propane. Patent RF, no. 2296736, 2007.

14. Belov E.A., Belov A.A., Zaripov R.T., Minigulov F.G., Safin D.Kh. Method for separating propylene from propane-propylene fraction. Patent RF, no. 2733380, 2020.

15. Chudinova A.A. Buchatskaya N.I., Podgorniy V.V., Gavrikov A.A. et al. Increase of efficiency isopropylbenzene manufacturing with use of integrated mathematical models. Petroleum & Coal. 2016. vol. 58. no. 2.

16. Machado S.W.M., Santana J.C., Pedrosa A.M., Souza M.J. et al. Catalytic cracking of isopropylbenzene over hybrid HZSM-12/M41S (M41S= MCM-41 or MCM-48) micro-mesoporous materials. Petroleum Science and Technology. 2018. vol. 36. no. 13. pp. 923-929. doi: 10.1080/10916466.2018.1454950

17. Ai X., Li X., Yu Y., Pan H. et al. The mechanical, thermal, rheological and morphological properties of PLA/PBAT blown films by using bis (tert‐butyl dioxy isopropyl) benzene as crosslinking agent. Polymer Engineering & Science. 2019. vol. 59. no. S1. pp. E227-E236. doi: 10.1002/pen.24927

18. Jiménez-García G., de Lasa H., Maya-Yescas R. Simultaneous estimation of kinetics and catalysts activity during cracking of 1, 3, 5-tri-isopropyl benzene on FCC catalyst. Catalysis Today. 2014. vol. 220. pp. 178-185. doi: 10.1016/j.cattod.2013.10.026

19. Zeynalov E.B., Nagiyev Y.M., Magerramova M.Y. Investigation of catalytic properties of nano-particulated titanium dioxide in oxidation of isopropylbenzene. Azerbaijan Chemical Journal. 2016. no. 1. pp. 97-101.

20. Vovdenko M.K., Gabitov S.A., Koledina K.F., Ahmerov E.A. et al. Mathematical modeling of isopropylbenzene oxidation reaction and oxidation reactor. Journal of Physics: Conference Series. IOP Publishing, 2018. vol. 1096. no. 1. pp. 012189. doi: 10.1088/1742-6596/1096/1/012189


Review

For citations:


Loshmanov S.V., Popov S.V., Khabibrakhmanov O.V. Optimization of the propylene content in the propane-propylene fraction fed to benzene alkylation in order to obtain isopropylbenzene. Proceedings of the Voronezh State University of Engineering Technologies. 2022;84(4):157-164. (In Russ.) https://doi.org/10.20914/2310-1202-2022-4-157-164

Views: 482


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2226-910X (Print)
ISSN 2310-1202 (Online)