Overview of drum mixer designs suppressing segregation of bulk mixture
https://doi.org/10.20914/2310-1202-2023-3-52-59
Abstract
The mixing process is used in various areas of production to produce different types of bulk mixtures. These include agricultural mixtures, semi-finished products, bone cements and others. This process is the movement of particles of bulk material components in the space of the working capacity. Mixers of various types are used to set the components of the mixture in motion. One of the most common types of mixers are drum mixers. The main challenge that must be addressed when developing a mixer design is to reduce the segregation that occurs when mixing two or more components of a mixture. Segregation is associated with different particle sizes and densities of the various components. The object of the study is the designs of drum mixers developed in the last decade. All considered designs are divided into three groups, differing in the method of eliminating segregation. The subject of the study is the design features of these mixers. The results of the work were the determination of the most suitable method for eliminating segregation - the use of additional mixing elements in the center of segregation of the mixture, and based on this method, the development of two new designs of drum mixers. The first mixer with sectional radial separators allows you to repeatedly separate the mixture and move the particles of its components relative to each other. This allows you to reduce the degree of segregation of the mixture. The second mixer developed not only extends the residence time of the mixture particles in the drum, but also allows for the creation of crossing and recirculating flows of material. This also helps reduce or prevent segregation.
About the Authors
D. М. BorodulinRussian Federation
Dr. Sci. (Engin.), professor, technology of storage and processing of fruits department, 27434, Moscow, st. Timiryazevskaya, 49
D. V. Sukhorukov
Cand. Sci. (Engin.), professor, engineering design department, Krasnaya str, 6, Kemerovo, 650043 Russia
Y. P. Suvorova
graduate student, engineering design department, Krasnaya str, 6, Kemerovo, 650043 Russia
References
1. Makarov Yu.I. Apparatus for mixing bulk materials. M., Mechanical Engineering, 1973. 216 p. (in Russian).
2. Selivanov Yu.T., Pershin V.F., Durnev A.S. A method for the continuous preparation of multicomponent mixtures and a device for its implementation. Patent RF, no. 2478420, 2013
3. Marchenko A.Yu., Serga G.V. Mixer of bulk materials. Patent RF, no. 2546180, 2015.
4. Borodulin D.M. Drum mixer. Patent RF, no. 2643962, 2006.
5. Borodulin D.M., Ivanets V.N., Komarov S.S. Drum mixer. Patent RF, no. 2508937, 2014.
6. Mizonov V.E., Krupin S.V., Shelatonova K.A. Drum mixer of bulk materials. Patent RF, no. 118565, 2012
7. Svetlov S.A. Drum mixer. Patent RF, no. 2725232, 2020.
8. Mudrov A.P. Mixer of bulk materials. Patent RF, no. 2755685, 2020.
9. Tarshis M.Yu., Cherpitsky S.N., Korolev L.V., Zaitsev A.I. Mixer. Patent RF, no. 2626203, 2017.
10. Borodulin D.M., Bakin I.A., Sukhorukov D.V., Ratnikov S.A. Simulation of mixing process in drum mixer with different topology of material flows. International scientific and practical conference "Agro-SMART – Smart solutions for agriculture" (Agro-SMART 2018). 2018. pp. 685–689.
11. Ivanets V.N., Borodulin D.M., Shushpannikov A.B., Sukhorukov D.V. Intensification of bulk material mixing in new designs of drum, vibratory and centrifugal mixers. Foods and Raw Materials. 2015. vol. 3. no. 1. pp. 62–69.
12. Ivanets V.N., Borodulin D.M., Shushpannikov A.B., Sukhorukov D.V. Intensification of bulk material mixing in new designs of drum, vibratory and centrifugal mixers. Foods and raw materials. 2015. vol. 3. no. 1. pp. 62-69.
13. Soni R.K., Mohanty R., Mohanty S., Mishra B.K. Numerical analysis of mixing of particles in drum mixers using DEM. Advanced Powder Technology. 2016. vol. 27. no. 2. pp. 531-540. doi: 10.1016/j.apt.2016.01.016
14. Bhattacharya T., Hajra S.K., McCarthy J.J. A design heuristic for optimizing segregation avoidance practices in horizontal drum mixers. Powder technology. 2014. vol. 253. pp. 107-115. doi: 10.1016/j.powtec.2013.10.035
15. Huang A.N., Kuo H.P. Developments in the tools for the investigation of mixing in particulate systems–A review. Advanced Powder Technology. 2014. vol. 25. no. 1. pp. 163-173. doi: 10.1016/j.apt.2013.10.007
16. Qi F., Heindel T.J., Wright M.M. Numerical study of particle mixing in a lab-scale screw mixer using the discrete element method. Powder technology. 2017. vol. 308. pp. 334-345. doi: 10.1016/j.powtec.2016.12.043
17. Halidan M. et al. Mixing performance of ribbon mixers: Effects of operational parameters. Powder Technology. 2018. vol. 325. pp. 92-106. doi: 10.1016/j.powtec.2017.11.009
18. Shao H., Sun L., Liu L., You Z. et al. A novel double-drum mixing technique for plant hot mix asphalt recycling with high reclaimed asphalt pavement content and rejuvenator. Construction and Building Materials. 2017. vol. 134. pp. 236-244. doi:10.1016/j.conbuildmat.2016.12.077
19. Ji S., Wang S., Zhou Z. Influence of particle shape on mixing rate in rotating drums based on super-quadric DEM simulations. Advanced Powder Technology. 2020. vol. 31. no. 8. pp. 3540-3550. doi: 10.1016/j.apt.2020.06.040
20. Hemalatha T. et al. Influence of mixing protocol on fresh and hardened properties of self-compacting concrete. Construction and Building Materials. 2015. vol. 98. pp. 119-127. doi: 10.1016/j.conbuildmat.2015.08.072
Review
For citations:
Borodulin D.М., Sukhorukov D.V., Suvorova Y.P. Overview of drum mixer designs suppressing segregation of bulk mixture. Proceedings of the Voronezh State University of Engineering Technologies. 2023;85(3):52-59. (In Russ.) https://doi.org/10.20914/2310-1202-2023-3-52-59