Review: Continuous fermentation of beer
https://doi.org/10.20914/2310-1202-2024-1-126-130
Abstract
This work reflects the basic information currently known regarding continuous fermentation and post-fermentation of beer. The history of continuous fermentation since the first documented mention of the technology is examined. A comparison is made of foreign and domestic continuous fermentation technologies. The prospect of eliminating the shortcomings of this method - the complexity of operation and high cost of equipment - is being considered. The issues of continuous brewing of beer are touched upon. With the advent of immobilized yeast, the process has become more accessible to master. Such yeast has a number of advantages, especially interesting for a continuous process - fermentation time is reduced and the useful life of the yeast is increased. As a result, a smaller quantity of yeast can be used for the process, which reduces the size of the yeast colony and reduces equipment costs (since comparatively more yeast is required for a continuous process). The possibility of using brewer's grains, a by-product of production, as a carrier reagent for immobilized yeast is highlighted, which will reduce the cost of production. Yeast spontaneously adheres to the surface of such a carrier, which leads to direct contact of the immobilized mass with liquid substrates. We came to the conclusion that beer prepared using continuous fermentation does not differ in organoleptic properties from beer prepared using classical technology. Despite the fact that at present continuous fermentation is practically not covered, the materials of the article show that further research in this area is extremely promising and in demand, as it will speed up the time of beer production, as well as make the process more ergonomic.
About the Authors
I. N. KrivanosovRussian Federation
postgraduate student, engineer, research laboratory for the development of beverage technologies, Revolution Av., 19 Voronezh, 394036, Russia
I. V. Novikova
Dr. Sci. (Engin.), professor, technologies of fermentation and sugar industries department, Revolution Av., 19 Voronezh, 394036, Russia
A. S. Muravev
Cand. Sci. (Engin.), engineer, metrology and standardization department, Revolution Av., 19 Voronezh, 394036, Russia
References
1. Tata M., Bower P., Bromberg S., Duncombe D. et al. Immobilized yeast bioreactor systems for continuous beer fermentation. Biotechnol Prog. 1999. vol. 15. no. 1. pp. 105-113. doi: 10.1021/bp980109z
2. Yadav B.S., Rani U., Dhamija S.S., Nigam P. et al. Process optimization for continuous ethanol fermentation by alginate-immobilized cells of Saccharomyces cerevisiae HAU-1. J Basic Microbiol. 1996. vol. 36. no. 3. pp. 205-210. doi: 10.1002/jobm.3620360307
3. Kazantsev E.N., Kolpakchin A.P., Rattel N.N. The influence of long-term, continuous fermentation on the morphology and physiology of yeast in the carrier. Microbiology. 1979. vol. 48. no. 2. pp. 296-301. (in Russian).
4. Verbelen P.J., De Schutter D.P., Delvaux F., Verstrepen K.J. et al. Immobilized yeast cell systems for continuous fermentation applications. Biotechnol Lett. 2006. vol. 28. no. 19. pp. 1515-1525. doi: 10.1007/s10529-006-9132-5
5. Svedlund N., Evering S., Gibson B., Krogerus K. Fruits of their labour: biotransformation reactions of yeasts during brewery fermentation. Appl Microbiol Biotechnol. 2022. vol. 106. no. 13-16. pp. 4929-4944. doi: 10.1007/s00253-022-12068-w
6. Maria-Hormigos R., Mayorga-Martinez C.C., Kinčl T., Pumera M. Nanostructured Hybrid BioBots for Beer Brewing. ACS Nano. 2023. vol. 17. no. 8. pp. 7595-7603. doi: 10.1021/acsnano.2c12677
7. Phillips J. 'Alcohol', Te Ara – the Encyclopedia of New Zealand. 2013. Available at: http://www.TeAra.govt.nz/en/alcohol/print
8. Second supplement to The London Gazette of Friday, 10th June 1983. Available at: https://www.thegazette.co.uk/London/issue/49376/supplement/34
9. Gaynor B. Swallowing of DB ends bitter saga. Available at: https://www.nzherald.co.nz/business/swallowing-of-db-ends-bitter-saga/47D2XPYQ2XRUJRLENVOAUOWAY4/
10. Coutts M.W. Process for the manufacture of beer, ale and the like. Patent US, no. 234026A, 1966.
11. Brányik T., Silva D.P., Vicente A.A., Lehnert R. et al. Continuous immobilized yeast reactor system for complete beer fermentation using spent grains and corncobs as carrier materials. J Ind Microbiol Biotechnol. 2006. vol. 33. no. 12. pp. 1010-1018. doi: 10.1007/s10295-006-0151-y
12. Brányik T., Vicente A.A., Dostálek P., Teixeira J.A. Continuous beer fermentation using immobilized yeast cell bioreactor systems. Biotechnol Prog. 2005. vol. 21. no. 3. pp. 653-663. doi: 10.1021/bp050012u
13. Brányik T., Vicente A.A., Cruz J.M., Teixeira J.A. Continuous Primary Fermentation of Beer with Yeast Immobilized on Spent Grains - The Effect of Operational Conditions. Journal of the American Society of Brewing Chemists. 2004. vol. 62. no. 1. doi: 10.1094/ASBCJ-62-0029
14. Brányik T., Vicente A.A., Kuncová G., Podrazký O. et al. Growth model and metabolic activity of brewing yeast biofilm on the surface of spent grains: a biocatalyst for continuous beer fermentation. Biotechnol Prog. 2004. vol. 20. no. 6. pp. 1733-1740. doi: 10.1021/bp049766j
15. Kuntze V. Technology of malt and beer. St. Petersburg, Profession, 2001. 912 p. (in Russian).
16. Versteeg H.V., Viskher H.Ya. Method for continuous wort boiling. Patent RF, no. 96121364, 1999.
17. Versteeg H.V. Method for continuous preparation of wort (variants). Patent RF, no. 9293053044, 1997.
18. Denshchikov M.T. Device for continuous fermentation. Copyright certificate SU, no. 142610, 1961.
19. Denshchikov M.T. Method of continuous fermentation of wort. Copyright certificate SU, no. 182651, 1966.
20. Konstantinov V.N. Study of the continuous process of main fermentation during the immobilization of brewer's yeast on brewer's grains in an airlift reactor. (Portugal). Food and processing industry. Abstract journal. 2005. no. 4. pp. 1335-1335. (in Russian).
21. Ermolaeva G.A. Basic brewing processes. Production of beer using immobilized yeast. Beer and drinks. 2003. no. 5. Available at: https://cyberleninka.ru/article/n/osnovnye-protsessy-pivovareniya-poluchenie-piva-s-primeneniem-immobilizovannyh-drozhzhey-1 (in Russian).
Review
For citations:
Krivanosov I.N., Novikova I.V., Muravev A.S. Review: Continuous fermentation of beer. Proceedings of the Voronezh State University of Engineering Technologies. 2024;86(1):126-130. (In Russ.) https://doi.org/10.20914/2310-1202-2024-1-126-130