Preview

Proceedings of the Voronezh State University of Engineering Technologies

Advanced search

Development of an electrodialysis apparatus with upgraded spacers and evaluation of its economic efficiency in the process scheme for purifying industrial solutions at a thermal power plant

https://doi.org/10.20914/2310-1202-2026-2-

Abstract

This paper presents a design for an electrodialyzer with upgraded spacer gaskets. Unlike similar designs incorporating cation- and anion-exchange membranes with resin granules and mesh gaskets, as well as a prototype with cooling tubes, the proposed design ensures more complete utilization of the chamber volume by reducing the number of guide holders. This eliminates stagnant zones and increases free space within the spacer gaskets. A staggered arrangement of the cooling tubes also facilitates more efficient heat exchange and changes in the solution flow direction. A process flow diagram for purifying industrial solutions using the developed electrodialyzer is presented. An analysis of operating costs, the economic efficiency of implementation, and the payback period for this technological process are provided. The proposed design solutions, implemented in the upgraded spacer gaskets, enable higher productivity, improved cooling, and, consequently, improved quality of the separated solutions.

About the Authors

S. I. Lazarev
Tambov State Technical University
Russian Federation

Doctor of Technical Sciences, Head of the Department, Department of Mechanics and Engineering Graphics, Sovetskaya 106, Tambov, 392000, Russia



O. V. Dolgova
Tambov State Technical University

Candidate of Technical Sciences, senior lecturert, Department of "Nature Management and Environmental Protection", Sovetskaya 106, Tambov, 392000, Russia



D. N. Konovalov
Tambov State Technical University

Candidate of Technical Sciences, Associate Professor, Department of "Engineering and Technology of Motor Transport", Sovetskaya 106, Tambov, 392000, Russia



A. A. Antipova
Tambov State Technical University

graduate student, Department of Mechanics and Engineering Graphics, Sovetskaya 106, Tambov, 392000, Russia



K. K. Polyansky
Voronezh branch of the Russian Economic University named after G.V. Plekhanov

Doctor of Technical Sciences, Professor, Department of "Commerce and commodity science", Karl Marx, 67A, Voronezh, 394030, Russia



N. V. Shel
Tambov State Technical University

Doctor of Chemical Sciences, Professor, Department of Chemistry and Chemical Technologies, Sovetskaya 106, Tambov, 392000, Russia



References

1. Zabolotsky V.I., Tashlykov E.I. Multikamernyi elektrodializator glubokoy demineralizatsii [Multi-chamber electrodialyzer for deep demineralization]. Russian Federation patent RU 2380145 C2, 27 Jan. 2010. (in Russian).

2. Pilat B.V. Elektrodializator [Electrodialyzer]. Russian Federation patent RU 2225746 C1, 20 Mar. 2004. (in Russian).

3. Shestakov K.V. et al. Elektrodializator s uluchshennoy turbulizatsiey i okhlazhdeniem razdelyaemogo rastvora [Electrodialyzer with improved turbulization and cooling of the separated solution]. Russian Federation patent RU 2812615 C1, 30 Jan. 2024. (in Russian).

4. Semiletova V.A. et al. Analiz effektivnosti elektromembrannoy ochistki promyshlennykh rastvorov ot ionov nikelya [Analysis of the efficiency of electromembrane purification of industrial solutions from nickel ions]. Bulletin of VSUET. 2025. vol. 87. no. 2. pp. 112–120. (in Russian).

5. Zhilinsky V.V., Slesarenko O.A. Elektrokhimicheskaya ochistka stochnykh vod i vodopodgotovka: ucheb.-metod. posobie [Electrochemical wastewater treatment and water preparation: teaching and methodological manual]. BGTU, 2014. (in Russian).

6. Ermolenko B.V., Kuzin E.N. Optimizatsiya protsessa vybora tekhnologiy i oborudovaniya dlya ochistki stochnykh vod galvanicheskogo proizvodstva [Optimization of the process of selecting technologies and equipment for wastewater treatment in galvanic production]. Izvestiya Vysshikh Uchebnykh Zavedenii. 2024. vol. 67. no. 2. pp. 111–118. (in Russian).

7. Dudeja I., Nikhanj P., Singh A. Electrodialysis: A Novel Technology in the Food Industry. In: Emerging Techniques for Food Processing and Preservation. CRC Press, 2023. p. 25.

8. Zheng P., Sun Y. Leakage Circuit Characteristics of a Bipolar Membrane Electrodialyzer with 5 BP-A-C Units. Journal of Membrane Science. 2020. vol. 597. article 117762.

9. Peng Z. et al. A Mathematical Model of the External Circuits in a Bipolar Membrane Electrodialysis Stack: Leakage Currents and Joule Heating Effect. Separation and Purification Technology. 2022. vol. 290. article 120816.

10. Dzhubari M.K., Alekseeva N.V. Effektivnost' elektrodializa pri ochistke promyshlennykh stochnykh vod [Efficiency of electrodialysis in industrial wastewater treatment]. Bulletin of Technological University. 2020. vol. 23. no. 7. pp. 33–39. (in Russian).

11. Fomichev V.T., Gubarevich G.P., Savchenko A.V. Ochistka khromsoderzhashchikh vod elektrodializom v nestatsionarnom rezhime [Purification of chromium-containing waters by electrodialysis in non-stationary mode]. Vestnik of Volgograd State University of Architecture and Civil Engineering. 2020. no. 1 (78). pp. 190–195. (in Russian).

12. Yakovleva M.R. et al. Sravnitel'naya otsenka protsessov elektrodializa i elektrodeionizatsii [Comparative evaluation of electrodialysis and electrodeionization processes]. Food Industry: Science and Technologies. 2023. vol. 16. no. 4. pp. 61–68. (in Russian).

13. Shestakov K.V. Razrabotka elektrodializnogo apparata i virtual'nogo trenazhera na ego osnove dlya obucheniya rabotnikov promyshlennykh predpriyatiy [Development of an electrodialysis apparatus and a virtual simulator based on it for training industrial workers]. Union of Machine Builders of Russia: Materials of the National Scientific and Technical Conference. 2024. no. 1. pp. 24–27. (in Russian).

14. Mavletov M.N., Dresvyannikov A.F. Regenerirovanie elektrolita nikelirovaniya iz promyvochnykh vod galvanicheskogo proizvodstva s pomoshch'yu elektrodializa [Regeneration of nickel-plating electrolyte from rinse waters of galvanic production using electrodialysis]. Advances in Chemistry and Chemical Technology. 2023. vol. 37. no. 2 (264). pp. 125–126. (in Russian).

15. Tazdinova O.Yu. Primenenie tekhnologii elektrodializa dlya ochistki stochnykh vod khimicheskoy vodoochistki s primeneniem otechestvennogo oborudovaniya [Application of electrodialysis technology for wastewater treatment in chemical water purification using domestic equipment]. Trends in the Development of Science and Education. 2023. no. 97–11. pp. 204–207. (in Russian).

16. Lazarev S.I. et al. Elektrodializator s modernizirovannymi prokladkami-speiserami [Electrodialyzer with modernized gasket-spacers]. Russian Federation patent RU 2846574 C1, 9 Sept. 2025. (in Russian).

17. Shestakov K.V. et al. Vliyanie iskhodnoy kontsentratsii ionov metallov v mnogokomponentnykh rastvorakh na protsess elektrodializnoy ochistki [Effect of initial metal ion concentration in multicomponent solutions on the electrodialysis purification process]. Bulletin of Technological University. 2023. vol. 26. no. 3. pp. 21–25. (in Russian).

18. Selivanov O.G. et al. Sposob regeneratsii eluatov natrii-kationitovykh fil'trov [Method for regeneration of eluates from sodium cation exchange filters]. Russian Federation patent RU 2756617 C1, 4 Oct. 2021. (in Russian).


Review

For citations:


Lazarev S.I., Dolgova O.V., Konovalov D.N., Antipova A.A., Polyansky K.K., Shel N.V. Development of an electrodialysis apparatus with upgraded spacers and evaluation of its economic efficiency in the process scheme for purifying industrial solutions at a thermal power plant. Proceedings of the Voronezh State University of Engineering Technologies. 2026;88(2):305-319. (In Russ.) https://doi.org/10.20914/2310-1202-2026-2-

Views: 21

JATS XML


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2226-910X (Print)
ISSN 2310-1202 (Online)