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Development of a device design for electrodeionization purification of solutions in the production of mineral fertilizers and assessment of the economic efficiency of its use

https://doi.org/10.20914/2310-1202-2026-3-381-395

Abstract

Based on a comprehensive analysis of electromembrane equipment for the treatment of industrial solutions and wastewater, a new design of an electroionite apparatus has been developed. Optimization of the guide holders makes it possible to eliminate stagnant zones and increase the free space inside the spacer pads, which leads to a significant increase in device performance. The modernization of spacer gaskets improves the cooling efficiency and the quality of the separated solutions, which makes this device promising for use in various industries where highly efficient cleaning, separation and concentration of solutions is required. The introduction of electrobaromembrane and electroionite devices into the production process of kalimagnesia (K2SO4 · MgSO4) at the purification stage is an important step towards modern technologies that solve the main tasks: resource conservation, reduction of chloride content, greening of production. These devices transform linear production into cyclic production, allowing the selective removal of chlorine and the return of potassium and magnesium sulfate concentrate to the crystallizers, and the purified water is reused in the cycle without the use of harmful chemicals. It will take about 9.9 million rubles to launch a new technological scheme for wastewater treatment in the production of granular kalimagnesia. These financial expenses will be spent on the purchase of special equipment and components, as well as on machine maintenance, payment for electricity and its compensation. The installation is designed for 20 years of operation, which makes it possible to assess its reliability and economic efficiency. Financial calculations show that the project will pay off in 2.5 years, which indicates its high profitability.

About the Authors

D. N. Konovalov
Tambov State Technical University
Russian Federation


S. I. Lazarev
Tambov State Technical University
Russian Federation


A. G. Sysoeva
Tambov State Technical University
Russian Federation


K. K. Polyansky
Tambov State Technical University
Russian Federation


K. A. Gordenkov
Tambov State Technical University
Russian Federation


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Review

For citations:


Konovalov D.N., Lazarev S.I., Sysoeva A.G., Polyansky K.K., Gordenkov K.A. Development of a device design for electrodeionization purification of solutions in the production of mineral fertilizers and assessment of the economic efficiency of its use. Proceedings of the Voronezh State University of Engineering Technologies. 2026;88(3):381-395. (In Russ.) https://doi.org/10.20914/2310-1202-2026-3-381-395

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ISSN 2226-910X (Print)
ISSN 2310-1202 (Online)