MATHEMATICAL MODEL NON-ISOTHERMAL FLOW HIGHLY VISCOUS MEDIA CHANNELS MATRIX EXTRUDER

Abstract

We consider a one-dimensional steady flow of highly viscous medium in a cylindrical channel with Dissipation and dependence of the viscosity on the temperature. It is assumed that a relatively small intervals of temperature variation of the dynamic viscosity with a sufficient degree of accuracy can be assumed to be linear. The model was based on the equations of hydrodynamics and the heat transfer fluid. In the task channel wall temperature is assumed constant. An approximate solution of the problem, according to which the distribution of velocity, pressure and temperature is sought in the form of an expansion in powers of the dimensionless transverse coordinates. A special case, when the ratio of the velocity distribution, pressure and temperature is allowed to restrict the number of terms in the expansion as follows: for speed - the first 3 to the pressure - the first two for the temperature - the first 5. The expressions to determine the temperature profile of the medium in the channel and characterization dissipative heating. To simulate the process of heat transfer highly viscous media developed a program for personal electronic computers. The calculation was performed
using experimental research data melt flow grain mixture of buckwheat and soybeans for the load speed of 0.08 mm / s. The method of computer simulation carried out checks on the adequacy of the solutions to the real process of heat transfer. Analysis of the results indicates that for small values of the length of the channel influence dissipation function appears mainly at the wall. By increasing the reduced length of this phenomenon applies to all section of the channel. At high temperature profile along the channel length is determined entirely by dissipation. In the case of heat transfer due to frictional heat only, the form of curves of temperature distribution is a consequence of the interaction effects of heating due to viscous shear effects cooling by conduction. The deviation from the experimental data calculated by the absolute value does not exceed 12%.