Analysis of the technology of production of pressed sunflower oil at LLC Chernozemye and recommendations for improving its efficiency

Abstract

The description of the technological scheme of the stock-preparation shop, press shop and cleaning of worm-press oil at Chernozemye LLC, with an analysis of the main types of technological equipment operation and evaluation of problematic production sites is given. It has been established that during hulling and following separation into fractions in separators and sifts, favorable conditions are created for oiling the husks by contacting it while passing through a sieve together with a high-oiled crushed kernel and oilseed dust. To reduce the oil content of husks in the scheme, it is recommended to use hydrocyclones that direct the husk for the subsequent separation of the particles of the kernel and oil dust carried along with the husk. It was also revealed that the greatest content of waxes and waxlike substances in the oil, which significantly affect the transparency of commercial sunflower oil, is contained in the husks lipids, which partially pass into the oil during the processing of seeds. The content of waxes in oils is the higher, the more husk is contained in the kernel, and the higher the temperature of the pulp entering the pressing. In this case, the ratio of oleic and linoleic acids in low-oil varieties is 1:1, in high-oil varieties is 1:3. The heterogeneity of the grinding of the oil seed meal, resulting from the hulling of seeds, makes it difficult to uniformly moisten, warm and dry the pulp in the conditioner. The structure of the finished pulp is influenced by the primary structure of the oil seed meal, obtained during the process of grinding the seeds. The intensive coloring of the pulp, oil cake and ground oil-cake during the drying of oil seed meal is due to the high temperature (above 100 °C) in the conditioner, which leads to an intensive course of the sugar-amino reactions, an increase in the total content of nitrogen and phosphorus. And this changes color and increases raw materials losses.