Preview

Proceedings of the Voronezh State University of Engineering Technologies

Advanced search

Analysis of economic and technological factors affecting the efficiency of obtaining ethyl alcohol for chemical and fuel purposes

https://doi.org/10.20914/2310-1202-2018-3-429-434

Abstract

The market value of alcohol production reaches 500 rubles per 1 decaliter (at a cost of up to 430 rubles per 1 decaliter), which does not allow it to be used effectively for purposes other than alcohol beverages. To successfully implement this ethanoll for the needs of the chemical and fuel industry it is necessary to achieve a market value of up to 300 rubles per 1 decaliter (with a cost of 250 rubles per 1 decaliter). To achieve such indicators, studies were carried out on the production of alcohol from starch-containing secondary raw materials of grain complex processing for gluten, starch, syrups, amino acids and organic acids. Samples of starch milk and wheat bran were used as secondary raw materials. As a result, the ratio of starch milk and bran was selected, which allows obtaining a normative yield of alcohol up to 66.3 decaliter / ton of conventional starch. The resulting bard was similar in terms of indicators from the grain, which makes it possible to treat stillage to dried fodder using the same enrgysave equipment. To increase the value of this food, it was enriched with protein by cultivation of fodder yeast. As a result, a fodder product was obtained, corresponding to GOST R 55301-2012 "Yeast fodder from a cereal bard". Based on the conducted studies, a technology was developed for processing a mixture of starch milk and bran in ethyl alcohol and a protein feed product. The technical and economic analysis of the developed technology demonstrates efficiency of secondary raw material using for production of ethyl alcohol and protein fodder.

About the Authors

M. V. Turshatov
All-Russian Scientific Research Institute of Food Biotechnology - a branch of the federal state budgetary research institution "Federal Research Center for Nutrition and Biotechnology"
Russian Federation
Cand. Sci. (Tech.), head of the laboratory of alcohol production technology, Str. Samokatnaya, 4-B, Moscow, 111033, Russia


A. O. Solovyev
All-Russian Scientific Research Institute of Food Biotechnology - a branch of the federal state budgetary research institution "Federal Research Center for Nutrition and Biotechnology"
junior researcher, laboratory of complex processing of raw materials, Str. Samokatnaya, 4-B, Moscow, 111033, Russia


V. A. Krivchenko
All-Russian Scientific Research Institute of Food Biotechnology - a branch of the federal state budgetary research institution "Federal Research Center for Nutrition and Biotechnology"
Cand. Sci. (Tech.), leading research worker, laboratory of complex processing of raw materials, Str. Samokatnaya, 4-B, Moscow, 111033, Russia


V. V. Kononenko
All-Russian Scientific Research Institute of Food Biotechnology - a branch of the federal state budgetary research institution "Federal Research Center for Nutrition and Biotechnology"
Cand. Sci. (Tech.), head of division for complex processing of raw materials, Str. Samokatnaya, 4-B, Moscow, 111033, Russia


References

1. Goldstein V.G., Lukin N.D., Radin O. By-products of starch-fiber production – fodder components. Kombikorma [Mixed feed]. 2018. no. 7–8. pp. 54–56. (in Russian)

2. Turshatov M.V., Ledenev V.P., Kononenko V.V., Krivchenko V.A., Soloviev A.O., Moiseeva N.D. Technical and economic aspects of obtaining alcohol from secondary raw materials, formed during complex processing of wheat. Proizvodstvo spirta i likerovodochnyh izdelij [Production of alcohol and alcoholic beverages]. 2015. no. 1. pp. 33–35. (in Russian)

3. Kononenko V.V., Turshatov M.V., Ledenev V.P., Krivchenko V.A., Moiseeva N.D., Soloviev A.O. Complex processing of raw materials – a real prospect of increasing the profitability of alcohol production. Hranenie i pererabotka sel'hozsyr'ya [Storage and processing of agricultural raw materials]. 2017. no. 10. pp. 10–14. (in Russian)

4. Ulanova R.V., Kravchenko I.K., Kolpakova V.V., Lukin N.D. New use of by-products of the alcohol industry. Hranenie i pererabotka sel'hozsyr'ya [Storage and processing of agricultural raw materials]. 2017. no. 11. pp. 34–37. (in Russian)

5. Andreev N.R., Kolpakova V.V., Goldstein V.G., Kravchenko I.K. et al. Utilization of secondary products of processing of triticale with production of fodder microbial-vegetative concentrate for pond fish. Yug Rossii: ehkologiya, razvitie [South of Russia: ecology, development]. 2017. vol. 12. no. 4. pp. 90–104. (in Russian)

6. Kirillov E.A., Grunin E.A., Kononenko V.V., Alekseev V.V. et al. Requirements of the legislation of the Russian Federation to the technology of rectification, denaturing and absolute alcohol in the production of bioethanol. Biotekhnologii v kompleksnom razvitii regionov: materialy mezhdunarodnoj nauchno-prakticheskoj konferencii [Biotechnologies in the integrated development of regions: materials of the international scientific-practical conference]. 2016. pp. 38. (in Russian)

7. Polyakov V.A., Abramova I.M., Serba E.M., Pogorzhelskaya N.S. Fundamental and applied research VNIIBPT as an effective basis for the creation of innovative resource-saving technologies. Sovremennye biotekhnologicheskie processy, oborudovanie i metody kontrolya v proizvodstve spirta i spirtnyh napitkov. Sbornik nauchnyh trudov. [Modern biotechnological processes, equipment and methods of control in the production of alcohol and spirits. Collection of scientific papers]. 2017. pp. 3–11. (in Russian)

8. Serba EM, Abramova IM, Rimareva LV, Overchenko MB, Ignatova NI, Grunin EA Influence of enzymatic preparations on technological parameters of grain wort and quality of alcohol. Pivo i napitki [Beer and drinks]. 2018. no. 1. pp. 50–54. (in Russian)

9. GOST 31809–2012. Barda kormovaya. Tekhnicheskie usloviya [Feed bard. Technical conditions]. Moscow, StandardInform, 2013. 12 p. (in Russian)

10. GOST 55301–2012. Drozhzhi kormovye iz zernovoj bardy. Tekhnicheskie usloviya [Yeast fodder from a cereal bard. Technical conditions]. Moscow, Standartinform, 2014. 14 p. (in Russian)


Review

For citations:


Turshatov M.V., Solovyev A.O., Krivchenko V.A., Kononenko V.V. Analysis of economic and technological factors affecting the efficiency of obtaining ethyl alcohol for chemical and fuel purposes. Proceedings of the Voronezh State University of Engineering Technologies. 2018;80(3):429-434. (In Russ.) https://doi.org/10.20914/2310-1202-2018-3-429-434

Views: 669


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2226-910X (Print)
ISSN 2310-1202 (Online)