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Algorithm of microprocessor control of heat pump technology modes for obtaining dry CO2 extracts from plant raw materials

https://doi.org/10.20914/2310-1202-2026-2-

Abstract

The wide application of microprocessor technology in various branches of industry and its constant evolutionary updating create all the prerequisites for solving applied problems of controlling thermal and heat-mass exchange processes in the technology of obtaining dry CO2 extracts from plant raw materials. An effective replacement of non-renewable energy sources in heat supply systems with heat from renewable and secondary energy resources is implemented in the heat pump technology for obtaining dry CO2 extracts, which considers two related processes – supercritical fluid CO2 extraction of plant materials and spray drying of liquid extract using a cascade three-stage heat pump. Microprocessor control of technological modes of a rather complex technology is impossible without automation tools, computer and software. In this regard, an algorithm for microprocessor control of the technology for obtaining dry CO2 extracts is proposed, taking into account the bilateral restrictions imposed on the controlled parameters. It is shown that increasing the accuracy and reliability of control at all stages of obtaining dry CO2 extracts allows for stabilization of process modes in the range of acceptable values, due to obtaining a high-quality product with minimal energy costs. The paper presents a functional diagram of a multichannel control system, including a two–column extractor with reversible pumps, a spray dryer, a cascaded three-stage heat pump (working media - freons R123, R124 and R1270) and a two-section apparatus for condensation of moisture from exhaust air with regeneration. Calculated dependences are proposed for determining the amount of evaporated moisture and the current heat transfer coefficient, according to the deviation of which the ratio of air and antifreeze consumption is adjusted. The experimental verification of the algorithm was carried out on an extraction autoclave unit (operating pressure up to 500 atm, temperature up to 250 ° C) in the production conditions of the NPC All-Russian Research Institute of the Feed Industry (Voronezh). Optimal intervals for regulating technological parameters during subcritical and supercritical extraction have been determined for three types of raw materials (chicory roots, St. John's wort, Spirulina platensis). The implementation of the proposed algorithm makes it possible to reduce specific energy consumption by 7-10% due to the rational use of energy resources in closed thermodynamic cycles.

About the Authors

A. A. Shevtsov
Air Force Academy named after Prof. N.E. Zhukovsky and Y.A. Gagarin
Russian Federation

Dr. Sci. (Engin.), professor, , Voronezh, Russia



I. P. Dombrovskaia
Voronezh State University of Engineering Technologies

Cand. Sci. (Engin.), assistant professor, machines and apparatus of food technologies department, Revolution Av., 19 Voronezh, 394036, Russia



A. V. Drannikov
Voronezh State University of Engineering Technologies

Dr. Sci. (Engin.), professor, machines and apparatus of food technologies department, Revolution Av., 19 Voronezh, 394036, Russia



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For citations:


Shevtsov A.A., Dombrovskaia I.P., Drannikov A.V. Algorithm of microprocessor control of heat pump technology modes for obtaining dry CO2 extracts from plant raw materials. Proceedings of the Voronezh State University of Engineering Technologies. 2026;88(2):36-43. (In Russ.) https://doi.org/10.20914/2310-1202-2026-2-

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ISSN 2226-910X (Print)
ISSN 2310-1202 (Online)