Preview

Proceedings of the Voronezh State University of Engineering Technologies

Advanced search

Research of vacuum drying parameters for hydrolysates from secondary raw materials of squid processing

https://doi.org/10.20914/2310-1202-2026-2-

Abstract

This study investigated the effect of temperature and residual pressure on the efficiency of vacuum drying of hydrolysates obtained from secondary raw materials from squid processing. During the experimental work, the maximum permissible process parameters of the drying process—temperature and degree of vacuum in the working chamber—were determined. The studies were conducted on samples of a solution of hydrolyzed proteins from squid skin and, partially, viscera. The source material was concentrated by ultrafiltration to a dry matter content of 30% in the samples. The drying temperature was varied at two levels: 60 and 70 °C. During the experiments, kinetic parameters were recorded to evaluate the dehydration dynamics. Curves were obtained reflecting the change in the relative mass of the samples over time, as well as temperature indicators in the working chamber and inside the product. Analysis of the experimental data showed that the specified temperature parameters in the drying chamber were reached after 80 minutes for the 60 °C mode and after 90 minutes for the 70 °C mode. Heating the inner layers of the product to the appropriate temperatures required more time: 90 and 100 minutes, respectively. The highest intensity of moisture removal was recorded at a temperature of 70°C. In this mode, the final moisture content of the samples reached 5.1%, and the total process duration was 160±5 minutes. It was noted that an increase in the drying time led to the formation of a burnt surface layer, which hindered the removal of moisture from the internal zones of the material. According to the results of the organoleptic evaluation, the sample dried at a temperature of 60°C received the highest score (17.2 points). It was found that an increase in temperature negatively affected the organoleptic properties of the hydrolysates. The minimum specific energy consumption was recorded at a residual pressure of 10±0.5 kPa. An increase in chamber pressure was accompanied by a decrease in the dehydration rate. Based on the data obtained, it is recommended to dry the solution of hydrolyzed squid proteins at a temperature of 60 °C and a residual pressure of 10 ± 0.5 kPa, which ensures a balanced combination of the quality of the finished product, processing time and energy costs.

About the Authors

O. V. Chugunova
Ural State University of Economics
Russian Federation

Dr. Sci. (Engin.), professor, head of department, nutrition technology department, 8 March/Narodnoy Voli Street 62/45, Yekaterinburg, 620144, Russia



P. A. Kechin
Ural State University of Economics

graduate student, nutrition technology department, 8 March/Narodnoy Voli Street 62/45, Yekaterinburg, 620144, Russia



P. A. Chugunov
Institute of High-Temperature Electrochemistry, Ural Branch of the Russian Academy of Sciences

research fellow, laboratory of electrochemical devices and fuel cells, Akademicheskaya St., Bldg. 20, Yekaterinburg, 620066, Russia



E. V. Pastushkova
Ural State University of Economics

Doctor of Technical Sciences, Professor, quality management and expertise of goods and services department, 8 March/Narodnoy Voli Street 62/45, Yekaterinburg, 620144, Russia



References

1. Clemente A., Jimenez-Lopez J.C. Legumes as food ingredient: characterization, processing, and applications. Foods. 2020. vol. 9. no. 11. article 1525. doi: 10.3390/foods9111525.

2. Di Martino M. Food safety in personalized nutrition – a focus on food supplements and functional foods. Rome: FAO, 2025. Available at: https://openknowledge.fao.org/handle/20.500.14283/cd4280en (accessed: 25.02.2026).

3. Duncan E., Ashton L., Abdulai A.R. et al. Connecting the food and agriculture sector to nutrition interventions for improved health outcomes. Food Security. 2022. vol. 14. no. 3. pp. 657–675. doi: 10.1007/s12571-021-01237-0.

4. Bychkova E.S., Bychkov A.L., Ivanov I.V. et al. Development of recipes for puree soups based on pea hydrolysate. Part I. Mechanoenzymatic hydrolysis of protein plant raw materials. Food Industry. 2016. no. 10. pp. 38–42. (in Russian).

5. Bychkov A.L., Gavrilova K.V., Bychkova E.S. et al. Fractionation and hydrolysis of proteins of plant raw materials obtaining functional nutrition products. IOP Conference Series: Materials Science and Engineering. 2019. vol. 479. Article 012001. doi: 10.1088/1757-899X/479/1/012001.

6. Chugunova O.V., Bikbulatov P.S., Devyatkin D.I. et al. Resource potential of pea varieties from the Sverdlovsk region for producing protein hydrolysates. Food Industry. 2025. vol. 10. no. 3. pp. 53–61. doi: 10.29141/2500-1922-2025-10-3-6 (in Russian).

7. Ermolaev V.A. Low-temperature vacuum drying as a method of dehydration of plant raw materials. Bulletin of KrasGAU. 2019. no. 1 (142). pp. 160–166. (in Russian).

8. Kurbanova M.G., Shevyakova K.A. Study of vacuum drying parameters for whey protein hydrolysates. Achievements of Science and Technology of Agro-Industrial Complex. 2018. vol. 32. no. 7. pp. 86–90. doi: 10.24411/0235-2451-2018-10721 (in Russian).

9. Kechin P.A., Chugunova O.V., Nasimova S.S. Influence of fermentation duration and temperature on weight loss of squid during deskinning. In: Food Technologies: Collection of abstracts of the IV International Symposium. Kemerovo, 2025. pp. 263–266. (in Russian).

10. Bredikhina O.V., Igonina I.N., Zarubin N.Yu. et al. Use of waste from squid processing to obtain protein hydrolysate and a multifunctional food complex based on it. Fisheries. 2019. no. 4. pp. 99–105. (in Russian).

11. Golubeva O.A., Krasnov A.V., Lebedeva E.S. Freeze drying as one of the promising methods of drying raw materials. New Science: Current State and Development Paths. 2016. no. 12-4. pp. 60–61. (in Russian).

12. Korotky I.A., Rasshchepkin A.N., Fedorov D.E. Analysis of the influence of heating temperature on the efficiency of vacuum drying of fruits and berries. Bulletin of KrasGAU. 2016. no. 1 (112). pp. 47–52. (in Russian).

13. Chiodza K., Goosen N.J. Evaluation of handling and storage stability of spray dried protein hydrolysates from sardine processing by-products: effect of enzymatic hydrolysis time, spray drying temperature and maltodextrin concentration. Food and Bioproducts Processing. 2023. vol. 141. pp. 1–22. doi: 10.1016/j.fbp.2023.06.009.

14. Nikoo M., Benjakul S., Ahmadi Gavlighi H. Protein hydrolysates derived from aquaculture and marine byproducts through autolytic hydrolysis. Comprehensive Reviews in Food Science and Food Safety. 2022. vol. 21. no. 6. pp. 4872–4899. doi: 10.1111/1541-4337.13060.

15. Hanifah A., Kosasih W., Ratnaningrum D., Andriani D. et al. Optimization of the encapsulation of lemuru fish protein hydrolysate by spray-drying using response surface methodology. Food Technology and Biotechnology. 2025. vol. 63. no. 1. [Online first]. doi: 10.17113/ftb.63.01.25.8626.

16. Wangtueai S., Tongdeesoontorn W., Srimarut Y., Grosso N.R. et al. Protein hydrolysates from fishery processing by-products: production, characteristics, food applications, and challenges. Foods. 2023. vol. 12. no. 24. article 4470. doi: 10.3390/foods12244470.

17. Roy V.C., Islam M.R., Sadia S., Yeasmin M. et al. Trash to treasure: an up-to-date understanding of the valorization of seafood by-products, targeting the major bioactive compounds. Marine Drugs. 2023. vol. 21. no. 9. article 485. doi: 10.3390/md21090485.

18. Vázquez J.A., Meduíña A., Durán A.I., Nogueira M. et al. Production of valuable compounds and bioactive metabolites from by-products of fish discards using chemical processing, enzymatic hydrolysis, and bacterial fermentation. Marine Drugs. 2019. vol. 17. no. 3. article 139. doi: 10.3390/md17030139.

19. Burak L.Ch., Zavalei A.P. Efficiency of combined exposure to ultrasound and microwaves in food processing. Review. Technique and Technology of Food Production. 2024. vol. 54. no. 2. pp. 342–357. doi: 10.21603/2074-9414-2024-2-2510 (in Russian).

20. Samoilova D.A., Tsibizova M.E. Secondary resources of the fishing industry as a source of food and biologically active additives. Bulletin of Astrakhan State Technical University. Series: Fisheries. 2015. no. 2. pp. 129–136. (in Russian).

21. Sergazieva O.D., Klimuk A.A., Tsarkov M.D. Technological and biochemical properties of fish fillets and minces from African sharptooth catfish hybrids for the production of food fish products. Bulletin of the Voronezh State University of Engineering Technologies. 2025. vol. 87. no. 3. pp. 113–121. (in Russian).


Review

For citations:


Chugunova O.V., Kechin P.A., Chugunov P.A., Pastushkova E.V. Research of vacuum drying parameters for hydrolysates from secondary raw materials of squid processing. Proceedings of the Voronezh State University of Engineering Technologies. 2026;88(2):157-163. (In Russ.) https://doi.org/10.20914/2310-1202-2026-2-

Views: 22

JATS XML


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2226-910X (Print)
ISSN 2310-1202 (Online)