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The use of a continuous-action centrifugal-screw mixer for improving the quality of flour baking mixes for functional purposes

https://doi.org/10.20914/2310-1202-2018-1-181-192

Abstract

The influence of the number of screw turns of a centrifugal-screw mixer, the number of holes in the screw turns and the rotor speed on the quality of mixing of flour baking mixes of functional purpose enriched with amino acids was studied. Flour baking mix is composed of wheat flour, whole wheat flour, chickpeas flour, rye flour, buckwheat flour, oat bran, gluten, dry milk powder, sesame seeds, flax seed, dried onions, table salt and sugar. The homogeneity of the mixture reflects table salt because it has a minimal weight relative to other components of the mix. The coefficient of heterogeneity was calculated to assess the quality of mixing. The centrifugal-screw mixer optimal operation parameters were investigated for different flour baking mixes. For the mix № 1 and mix № 2 optimal parameters are rotor rotating speed of 900 rpm, the number of turns of the screw 4 and the number of holes on the threads of the screw 4. For the mix № 3 optimal parameters are rotor speed of 500 rpm, the number of turns of the screw 2 and the number of holes on the threads of the screw 8. The centrifugal–screw mixer allow to obtain enriched with amino acids flour baking mix of good quality. The coefficient of heterogeneity of mixes does not exceed 5%. For all samples of bread amino acid content is significantly higher compared to the control sample. Depending on the bread recipe contents of amino acids increased by 83–97% for arginine, 52–61% for tyrosine, 52–66% for phenylalanine, 72–74% for histidine, 91% for leucine+ isoleucine, 53–56% for methionine, 90–97% for valine, 64–72% for proline, 87–93% for threonine, 58–87% for serine and 74% for alanine. The greatest biological value is attributed to flour the baking mix № 1 and № 2. The economic effect of selling an enriched flour bakery mixture prepared on a centrifugal–screw mixer has been determined. It is established that the operating costs for the production of 1 kg of such flour will amount to 0.39 rubles. The prime cost of raw materials for the preparation of 1 kilogram of enriched flour bakery mixture is 50.39 rubles. The payback period of the centrifugal-screw mixer will be 0.02 year.

About the Authors

D. M. Borodulin
Kemerovo Institute of Food Science and Technology (University)
Russian Federation
Dr. Sci. (Engin.), technological design of food production department, Boulevard Stroiteley, 47, Kemerovo, 650056, Russia


D. I. Kiselev
Kemerovo Institute of Food Science and Technology (University)
graduate student, technological design of food production department, Boulevard Stroiteley, 47, Kemerovo, 650056, Russia


E. V. Nevskaya
Scientific Research Institute of the Bakery Industry
Cand. Sci. (Engin.), deputy head of the department, department of bakery technology, B. Cherkizovskaya str., 26A, Moscow, 107553, Russia


A. A. Nevskiy
Scientific Research Institute of the Bakery Industry


E. V. Vagaytseva
Scientific Research Institute of the Bakery Industry


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Review

For citations:


Borodulin D.M., Kiselev D.I., Nevskaya E.V., Nevskiy A.A., Vagaytseva E.V. The use of a continuous-action centrifugal-screw mixer for improving the quality of flour baking mixes for functional purposes. Proceedings of the Voronezh State University of Engineering Technologies. 2018;80(1):181-192. (In Russ.) https://doi.org/10.20914/2310-1202-2018-1-181-192

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ISSN 2226-910X (Print)
ISSN 2310-1202 (Online)